battery industry 1

Battery Industry

Industry Overview

The battery industry—especially in the fields of power batteries, energy storage, and consumer electronics—is witnessing exponential growth, driven by the global transition to electric vehicles, renewable energy, and portable devices. This rapid evolution places higher demands on precision, efficiency, and safety in battery manufacturing.

Laser technology, with its non-contact, high-precision, and clean characteristics, has become a core enabler for key battery manufacturing processes including cutting, welding, cleaning, and marking.

Industry Challenges

  • High precision required in cutting electrodes and tabs to avoid short circuits

  • Sensitive materials (lithium, copper, aluminum) requiring minimal thermal impact

  • High safety standards—demanding reliable, repeatable, and sealed processes

  • Increasing production speed and automation in giga-factories

  • Green manufacturing targets: minimal material waste, no pollution, and full traceability

Laser Applications in Battery Manufacturing

Laser Welding Solutions

  • Application Areas: Tab welding, pole welding, battery pack enclosure welding, busbar connections

  • Advantages: Deep penetration, minimal spatter, stable joints, automated control

  • Recommended Products: Fiber Laser Welding System, Dual-axis Galvo Welding Platform

Laser Cleaning Solutions

  • Use Cases: Pre-welding oxide removal, surface cleaning of battery terminals, pre-coating surface prep

  • Benefits: No consumables, zero damage to substrate, high-speed inline capability

  • Recommended Products: 100W–500W Laser Cleaning Machine (air or water-cooled)

Laser Cutting Solutions

  • Applications: Electrode sheet cutting, tab notching, separator film cutting

  • Benefits: Burr-free edges, low heat-affected zone, highly repeatable

  • Recommended Systems: UV Laser Cutter (for polymer films), Fiber Laser Cutter (for metal foils)

Laser Marking Solutions

  • Application Scenarios: Cell barcode & QR code marking, traceability info on metal casings or pouch cells

  • Advantages: Permanent codes, anti-counterfeit, supports MES and vision reading systems

  • Recommended Machines: UV Laser Marking Machine, Fiber Laser Marking System

Why Choose Our Battery Laser Solutions?

  • Modular Integration: Easily integrated with battery assembly lines and automation platforms

  • High Reliability: Industrial-grade lasers designed for 24/7 operation in harsh environments

  • Eco-Friendly: No solvents, consumables, or pollutants

Application Cases

PROJECTLASER PROCESS
Welding of battery tab to busbarFiber laser welding
Surface oxide cleaning before weldingLaser cleaning
Cutting of copper foil electrodesPrecision fiber laser cutting
QR code marking on cylindrical cellsUV/fiber laser marking
Enclosure welding of battery modulesGalvo laser welding system

Industry Trends

  • EV Boom: Explosive growth of EVs is driving massive investments in battery gigafactories

  • Automation & AI: Laser systems integrated into fully automated battery lines with AI inspection

  • Recycling & Sustainability: Laser systems help in clean disassembly and traceable battery lifecycle

  • Solid-State Battery Innovation: Demands ultra-precise, low-thermal processes—ideal for lasers

Cooperation Models

  • Provide complete turnkey solutions or modular laser units adaptable to your production needs

  • One-stop service: Technical support + on-site installation + training + remote diagnostics

  • Support OEM/ODM cooperation modes for equipment customization, branding, and automation integration

Empowering Clean Energy with Laser Precision

Our laser technology is shaping the future of battery production—with precision, reliability, and sustainability. From lithium battery cells to EV modules and energy storage packs, we deliver solutions that meet the highest industry standards.

Contact us today to learn how our laser solutions can optimize your battery production process and accelerate your path to smarter energy.