Flying Laser Marking Machine

High-Speed Flying Laser Marking & Engraving Machine – FF | FC | FU Series

  • High-Speed Non-Contact Marking

  • Optional Laser Source

  • Seamless Integration with Automated Production Lines

  • Maintenance-Free and Consumable-Free Design

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high speed flying laser marking machine – ff fc fu series 3

Product Introduction

Flying Laser Marking Machine for Automated Production Lines

JCZ supplies high-speed flying laser marking machines for continuous, non-stop production lines. The FF, FC and FU series offer Fiber, CO₂ and UV laser configurations for marking metals, plastics, glass and packaging materials without stopping the conveyor. With laser power options, marking fields up to 600 × 600 mm, and production-line integration options, our systems support product identification, date coding, QR codes, batch numbers and industrial traceability. We provide configuration support for laser source selection, marking field, product detection, encoder connection and machine installation according to your production requirements.

FF, FC and FU Flying Laser Marking Machine Series

JCZ offers three flying laser marking machine series to accommodate different material characteristics and production requirements. Select the laser type according to your workpiece material, surface condition, marking content and required marking result.

SeriesLaser TypeStandard ModelsWavelengthMain Application
FF SeriesFiber LaserFF-20 / FF-30 / FF-501064nmMetal marking, hardware identification and electronic component traceability
FC SeriesCO₂ LaserFC-40-10.6 / FC-40-10.2 / FC-40-9.3 / FC-60-10.610.6μm / 10.2μm / 9.3μmPackaging, paper, labels, selected plastics and non-metal marking
FU SeriesUV LaserFU-3 / FU-5355nmFine marking on glass, sensitive plastics and electronic components

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FF Series – Flying Fiber Laser Marking Machine

The FF Series uses a 1064nm fiber laser source for online marking of metal components and compatible coated materials. It is suitable for production lines requiring permanent product identification and traceability information.

Available standard power configurations:

ModelLaser PowerWavelength
FF-2020W1064nm
FF-3030W1064nm
FF-5050W1064nm

Typical marking applications include:

  • Stainless steel and aluminum component identification
  • Metal hardware serial numbers
  • QR codes and Data Matrix codes
  • Electronic component traceability
  • Product model numbers and batch identification
  • Marking on selected coated and anodized metal surfaces

For projects requiring different output power or marking performance, additional fiber laser configurations can be evaluated according to material and production requirements.

FC Series – Flying CO₂ Laser Marking Machine

The FC Series is designed for online coding and marking of suitable non-metallic materials. Its CO₂ laser configurations support continuous product identification on packaging and manufacturing lines.

Available standard models:

ModelLaser PowerWavelength
FC-40-10.640W10.6μm
FC-40-10.240W10.2μm
FC-40-9.340W9.3μm
FC-60-10.660W10.6μm

Typical applications include:

  • Paper and cardboard packaging
  • Cartons and product labels
  • Packaging films
  • Selected plastic containers and components
  • Product manufacturing dates
  • Batch numbers and production codes
  • Packaging identification and traceability

Different CO₂ wavelengths can be considered according to the material and marking response. For projects involving packaging films or specific plastic materials, sample marking is recommended before finalizing the configuration.

FU Series – Flying UV Laser Marking Machine

The FU Series uses a 355nm UV laser source for applications requiring fine marking on selected heat-sensitive or precision materials.

Available standard models:

ModelLaser PowerWavelength
FU-33W355nm
FU-55W355nm

Typical applications include:

  • Glass product identification
  • Cosmetic packaging
  • Pharmaceutical packaging
  • Sensitive plastic components
  • Electronic component marking
  • Fine QR codes and product traceability
  • Precision identification on selected non-metal materials

UV laser selection should consider material composition, surface condition, required contrast and marking speed. Testing the actual workpiece helps determine the appropriate power and processing parameters.

Selection by Marking Objective

Marking ObjectiveRecommended SeriesImportant Parameters
Permanent metal identificationFFPower, contrast, line width and marking speed
Metal serial number markingFFCode size, readability and production throughput
QR and Data Matrix markingFF / FC / FUModule size, contrast and scanning conditions
Packaging date codingFCProduction-line speed, character size and material
Batch and shift identificationFF / FC / FUVariable data input and trigger control
Glass product markingFU / FC, according to glass typeMarking contrast and surface response
Fine marking on sensitive plasticsFUPulse and processing parameters of the selected source
High-speed product traceabilityFF / FC / FUCode complexity, encoder feedback and product spacing

Production Line Speed and Flying Marking Performance

A flying laser marking machine marks products while they move along a conveyor or production line. Unlike a conventional static marking workstation, the system must coordinate laser scanning with the movement of each workpiece.

JCZ systems have a published production-line speed range of 0–189m/min, with actual performance determined by material and marking data.

Factors Affecting Production-Line Marking Speed

FactorEffect on MarkingSelection Consideration
Conveyor SpeedDetermines how quickly products pass the marking positionProvide actual operating and maximum line speeds
Laser PowerInfluences material response and marking efficiencyMatch power to material and marking requirements
Code ComplexityLarge QR codes and detailed graphics require more processing timeProvide the actual marking file or content
Marking DimensionsLarger marking areas may require longer scanning pathsConfirm code width and height
Product SpacingAffects the available marking time for each workpieceProvide minimum product spacing
Material SurfaceDifferent materials and coatings respond differentlyConduct sample marking
Encoder FeedbackTracks conveyor movement for dynamic markingConfirm encoder type and resolution
Product DetectionDetermines when marking should startConfirm sensor position and trigger logic

Scanning Speed vs. Production-Line Speed

These two parameters should be evaluated separately when selecting a flying laser marking machine.

ParameterValueMeaning
Maximum Scanning Speed15,000mm/sMaximum published galvo scanning speed
Production-Line Speed0–189m/minPublished production-line speed range, dependent on marking conditions

A high scanning speed does not automatically mean the system can achieve the same throughput on every production line. Code complexity, product spacing, material response and required marking quality all affect the actual result.

Encoder and Conveyor Synchronization

For production lines with continuously moving products or variable conveyor speeds, encoder feedback can be configured to coordinate laser marking with product movement.

The integration plan can include:

  • Rotary encoder or conveyor speed feedback
  • Product detection sensors
  • External marking trigger signals
  • Product movement direction
  • Sensor installation position
  • Product spacing and marking position
  • Signal connection with existing production equipment

Provide the conveyor speed range, encoder information and product movement layout so the system can be configured for the required production conditions.

Marking Field and Optical Configuration

The marking field determines the area that the laser can cover during processing. It should be selected according to the product dimensions, marking position, required code size and installation height.

JCZ provides a standard 90 × 90mm marking field, with optional configurations up to 600 × 600mm.

Marking Field Options

ConfigurationMarking FieldSelection Direction
Standard90 × 90mmConventional product identification and code marking
Custom Small FieldAccording to optical configurationSmall workpieces and compact marking areas
Custom Medium FieldAccording to optical configurationLarger products and wider marking layouts
Custom Large FieldUp to 600 × 600mmLarge workpieces and expanded marking areas

Optical Configuration Options

The optical system can be configured according to laser wavelength, beam diameter, required marking field and working distance.

ParameterCustom Configuration ScopeSelection Consideration
F-theta LensDifferent focal lengths and scan fieldsRequired working area and distance
Lens Wavelength1064nm / 355nm / 10.6μm and applicable CO₂ wavelengthsMust match the laser source
Input ApertureDifferent aperture configurationsMatch the beam diameter and galvo
Working DistanceCustomized according to lens configurationMachine height and product positioning
Scan FieldDifferent field sizes up to the supported optical configurationProduct dimensions and code layout
Telecentric LensOptional for suitable applicationsWorkpiece geometry and beam incidence requirements

For optical matching, JCZ offers Flat-Field F-theta Lenses and Telecentric F-theta Lenses.

The lens should be selected together with the laser source and galvo scanner. A larger marking field does not automatically provide the same spot size, marking quality or throughput as a smaller field.

Automation Integration for Flying Laser Marking Systems

For OEM equipment manufacturers and production-line integrators, automation compatibility is an important part of the purchasing decision.

JCZ can configure flying marking systems according to conveyor structure, product detection requirements, external signals and machine installation conditions.

Encoder and Speed Feedback

An encoder can provide conveyor movement information to support dynamic marking on moving products.

Configuration considerations include:

  • Encoder type and output signal
  • Encoder resolution
  • Conveyor speed range
  • Product movement direction
  • Distance between encoder and marking position
  • Marking trigger timing

Product Detection and Trigger Control

Product detection sensors can be configured to identify workpiece arrival and initiate the marking process.

Optional ConfigurationFunctionApplication
Photoelectric SensorDetects product arrivalConveyor-based marking
Product Detection SensorIdentifies workpiece positionAutomatic marking trigger
External Trigger ConnectionReceives signals from production equipmentAutomated production lines
Encoder FeedbackTracks conveyor movementVariable-speed production
Missed-Mark DetectionDetects missing or incomplete markingTraceability and quality control
CCD Visual PositioningIdentifies product position and orientationProducts with variable placement

Missed-mark detection and CCD visual positioning are project-based options. Their availability and configuration depend on the selected vision, control and inspection architecture.

PLC and Production-Line Communication

For projects requiring connection with existing automation equipment, the system can be configured according to external control signals and machine communication requirements.

Relevant integration points include:

  • PLC start and stop signals
  • Product detection signals
  • Encoder feedback
  • Marking completion signals
  • Alarm and status outputs
  • Emergency-stop and safety interlock circuits
  • Data input for variable product information

The exact communication method and I/O configuration should be confirmed against the existing PLC, controller and electrical drawings before ordering.

Customization Options for Flying Laser Marking Machines

JCZ supports project-based customization for laser source power, optical configuration, automation interfaces, mechanical installation and operating requirements.

The following options can be considered according to your production-line application.

Laser Source Customization

Laser TypeStandard PowerCustom / Optional Power
Fiber Laser20W / 30W / 50W10W / 60W / 100W and other project-specific configurations
CO₂ Laser40W / 60W30W / 100W and other project-specific configurations
UV Laser3W / 5W8W / 10W and other project-specific configurations

Custom laser power should be matched with the material, marking requirements, scan field and target production speed.

Marking and Optical Customization

Custom ItemAvailable Options
Marking FieldDifferent scan fields, with optional configurations up to 600 × 600mm
F-theta LensDifferent focal lengths, apertures and working distances
Laser Wavelength1064nm, 355nm and applicable CO₂ wavelengths
Beam ConfigurationMatched to laser source and galvo requirements
Marking QualityCustomized line width, character size and positioning requirements
Marking PerformanceApplication-specific speed and quality targets

For suitable configurations, project targets can include minimum line widths around 0.01–0.03mm, character heights around 0.15–0.4mm and positioning repeatability targets around ±0.002–0.01mm. These are application-dependent engineering targets, not universal specifications for every FF, FC or FU machine. Final performance should be established through sample testing and an agreed measurement method.

Automation and Mechanical Customization

Custom ItemAvailable Options
EncoderConveyor encoder and speed-feedback configuration
SensorsPhotoelectric and product detection sensors
TriggerExternal trigger and production-line signal connections
VisionCCD visual positioning and project-specific inspection
ConveyorOptional conveyor system and customized feeding arrangement
Mounting StructureMounting brackets and adjustable stands
SafetyProtective enclosure, emergency stop and safety interlock integration
ExhaustFume extraction configuration according to material and process
CommunicationEthernet, serial, USB and project-specific I/O configurations
SoftwareCustomized operating interface and language
BrandingOEM branding and equipment identification

Cooling and Electrical Customization

ParameterStandard ConfigurationCustom / Optional Configuration
CoolingAir CoolingWater Cooling for selected laser-source configurations
Power Supply110V / 220V optionalElectrical configuration according to project requirements
Operating Interface10.1-inch Linux touchscreenCustomized language and interface
Machine StructureStandard series configurationCustomized mounting, enclosure and cable routing
ProtectionIP54 marking head sectionAdditional protective enclosure according to installation requirements

The final configuration is confirmed according to the selected laser source, operating environment and machine layout. IP54 applies to the marking head section specified in the standard product information, not automatically to the complete machine.

Flying Laser Marking Machine Applications by Industry

The FF, FC and FU series can be configured for different production-line marking applications according to material, marking content and manufacturing process.

IndustryTypical ProductsRecommended SeriesMarking Requirements
Food & Beverage PackagingBottles, cartons, packaging materialsFC / FUManufacturing dates, batch numbers and product codes
Pharmaceutical PackagingVials, packaging components, labelsFU / FCTraceability codes and product identification
CosmeticsPlastic containers, glass bottles and packagingFU / FCLogos, batch information and product codes
ElectronicsMetal components, electronic housings and selected sensitive materialsFF / FUSerial numbers, QR codes and component traceability
Automotive ComponentsMetal parts, hardware and assembliesFFPart numbers and permanent identification
Hardware ManufacturingMetal fittings, tools and componentsFFLogos, model numbers and batch codes
Cable & Pipe ManufacturingCables, pipes and compatible polymer productsFC / FU / FF, according to materialProduction dates, specifications and traceability
Packaging ManufacturingPaper, cartons and filmsFCDate coding and packaging identification
Medical Device ManufacturingMetal components, plastic housings and selected packagingFF / FUDevice identification and traceability

Laser selection for each application should be confirmed against the actual workpiece material and surface condition.

Flying Laser Marking System Configuration and JCZ Components

A complete online laser marking system requires coordination between the laser source, controller, galvo scanner, focusing lens and production-line signals.

JCZ supplies related laser control and optical components for OEM equipment manufacturers and system integrators.

Flying Marking Controllers

ProductMain FunctionIntegration Consideration
MINI02 Fly Laser Marking SystemDedicated laser coding control systemExternal signals, I/O and production-line coding
J2000 Fly Laser Marking SystemLaser coding control systemLaser control, external connections and coding workflow
DLC2-V4 Control CardEZCAD3 laser and galvo controlEncoder inputs, expanded I/O and advanced automation
LMCPCIE ControllerEZCAD2 laser marking control cardPCIe-based integration and flying-marking applications

For a dedicated flying coding system, compare the JCZ Fly Marking System to determine the appropriate controller architecture.

Controller selection should consider laser interface, software version, encoder requirements, signal connections and the complete machine control architecture.

Galvo Scanner Matching

The galvo scanner determines beam positioning and scanning performance. It should be selected according to the laser wavelength, beam diameter, marking field and required production speed.

ProductMain PositioningSelection Consideration
GO7 Series 2D Galvo ScannerStandard industrial 2D scanningGeneral marking and production applications
G3 Series 2D Galvo ScannerDifferent industrial performance configurationsHigher stability, speed and accuracy requirements

F-theta Lens Matching

The focusing lens determines the working field, focal characteristics and spot size.

Lens TypeMain FunctionSelection Consideration
Flat-Field F-theta LensConventional flat-field focusingMarking field, wavelength and working distance
Telecentric F-theta LensTelecentric beam deliveryWorkpiece geometry and beam incidence angle

When requesting a complete configuration, provide the laser type, beam diameter, required marking field, galvo model and installation distance.

Sample Marking Evaluation Before Ordering

Selecting a flying laser marking machine based only on nominal laser power may lead to unsuitable marking results or production-line performance.

JCZ can evaluate your material and marking requirements before the final equipment configuration is confirmed.

The sample evaluation process can include:

  1. Provide the workpiece material, product photographs and surface details.
  2. Submit the required marking content, such as a QR code, serial number, date or logo.
  3. Confirm the required marking size, contrast and readability.
  4. Provide the target production-line speed and product spacing.
  5. Evaluate suitable Fiber, CO₂ or UV laser configurations.
  6. Review the sample marking result and confirm the recommended equipment configuration.

For production-line projects, also provide conveyor photographs, installation drawings and existing encoder or sensor information where available.

Information Required for a Flying Laser Marking Machine Quotation

To recommend the correct series and prepare an accurate quotation, please provide the following information.

InformationDetails to ProvidePurpose
Workpiece MaterialStainless steel, aluminum, plastic, glass, paper, film or other materialsLaser source selection
Surface ConditionBare, coated, painted, anodized or printed surfaceMaterial compatibility
Required Laser TypeFiber / CO₂ / UV, if already determinedProduct configuration
Required Power3W / 5W / 20W / 30W / 40W / 50W / 60W or customLaser source selection
Product DimensionsLength, width and heightMarking position and field selection
Marking ContentDate, batch number, QR code, Data Matrix, barcode, serial number or logoMarking configuration
Marking SizeRequired code width and heightOptical selection
Production-Line SpeedNormal and maximum conveyor speed in m/minSpeed matching
Product SpacingDistance between consecutive productsMarking cycle evaluation
Conveyor TypeExisting conveyor or new conveyor systemMechanical integration
Encoder InformationEncoder model, resolution and signal typeSpeed synchronization
Sensor InformationExisting product detection sensor or required sensor typeTrigger configuration
Power Supply110V / 220V and local electrical requirementsElectrical configuration
Installation SpaceMounting position, working distance and available spaceMachine layout
Communication RequirementsPLC, I/O, Ethernet, serial or other connectionsAutomation integration
Order QuantityRequired machine quantityQuotation preparation

For replacement or production-line upgrade projects, please also provide the existing machine model, controller information, electrical drawings and installation photographs.

Frequently Asked Questions About Flying Laser Marking Machines

1. What is the difference between a flying laser marking machine and a standard laser marking machine?

A flying laser marking machine marks products while they move along a production line. It uses product detection and, where required, encoder feedback to coordinate laser marking with conveyor movement.

A standard static laser marking machine generally requires the workpiece to remain in a fixed marking position during processing.

Flying systems are suitable for continuous manufacturing and automated product coding.

2. How do I choose between FF, FC and FU series?

Choose according to the material and required marking result.

  • FF Fiber: for metal components, hardware and compatible coated materials.
  • FC CO₂: for paper, cartons, packaging films and suitable non-metal materials.
  • FU UV: for glass, sensitive plastics and fine marking applications.

Provide your material sample and marking content to confirm the appropriate series.

3. Can the machine mark products without stopping the conveyor?

Yes. The flying marking system is designed for continuous production-line marking without requiring products to stop at the marking station.

The actual production speed depends on laser power, material, marking content, code dimensions, product spacing and synchronization configuration.

4. Can the machine work with an existing production line?

Yes. The system can be configured for integration with an existing conveyor.

Before ordering, provide conveyor speed, product spacing, movement direction, available mounting space, sensor information and encoder specifications.

These details help determine the appropriate installation and synchronization configuration.

5. Does the machine support variable QR codes, barcodes and serial numbers?

Yes. Flying laser marking applications can include variable product information such as dates, batch numbers, serial numbers, QR codes, Data Matrix codes and barcodes.

The required data input method, code dimensions, production speed and controller configuration should be confirmed before ordering.

6. Can I choose a marking field larger than 90 × 90mm?

Yes. The standard marking field is 90 × 90mm, with optional configurations up to 600 × 600mm.

The appropriate field depends on the selected lens, focal length, optical system and installation height.

Larger marking fields should be evaluated together with required spot size, marking quality and production throughput.

7. Can the production-line speed reach 189m/min?

The current product specifications list a production-line speed range of 0–189m/min.

This is application-dependent rather than a guaranteed speed for every workpiece. Material response, laser power, code complexity, marking size, product spacing and required contrast affect achievable throughput.

Provide your actual production conditions for a configuration review.

Request a Quote for a Flying Laser Marking Machine

Whether you are building a new automated production line or integrating laser coding into an existing conveyor system, choosing the right laser source and control configuration is essential for reliable marking performance.

JCZ supplies FF Fiber, FC CO₂ and FU UV flying laser marking machines with different power options, marking fields and automation configurations. We can assist with material evaluation, sample marking, encoder and sensor integration, optical matching and project-specific machine customization.

Send us your workpiece material, required marking content, production-line speed and installation requirements. Our team can help evaluate the appropriate laser series and system configuration for your application.

Contact JCZ today to discuss your flying laser marking project and request a customized equipment quotation.

Request a Flying Laser Marking Machine Quote

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